Recently, the keyboard on my Acer Aspire TimelineX 3830TG stopped working. The enter, backspace and arrow keys would take multiple presses for a keystroke to register.
I decided to replace the keyboard with one from eBay.
Here are some tips that would have helped me during the replacement process.
Disassembly / Teardown:
I followed Broo's excellent tutorial up to step 6:
http://broo2.blogspot.ca/2011/07/acer-3830tg-6431-teardown.html
Broo's recommendation of having past laptop dis-assembly experience is accurate. This laptop is about 70% more challenging than repairing a MacBook.
Step 2 and 3:
I did not remove the hard drive, SATA board connector, wireless card nor the battery switch cable.
Step 5:
A plastic pry tool, pictured here was invaluable. This saved leaving screwdriver marks when prying up the top case.
Step 6:
The challenging part is in step 6 - removing the top board cables. I started by removing the power connector. The I/O connector accidental came out by itself (it has no play). The fragile Bluetooth connector was removed by levering it from either side using a small screwdriver, slowly inching it out. I also removed the masking tape on the Bluetooth cable holding it to the I/O connector. Finally, I removed the keyboard and the trackpad connectors.
Replacing the Keyboard:
There are several black screws around the perimeter of the keyboard. I also removed the performance button board and the I/O board as a precaution.
In addition to the black screws, there are silver screws located under the tape of the metal keyboard frame. I made small cuts into the tape and removed the screws (I taped over the incisions with electrical tape when reassembling).
Black screws and taped silver screws (
click to view)
There did not seem to be a way to remove the keyboard from the top case without either pressing every key down simultaneously. It seems the intended removal is to press every key so it is below the silver plastic top case and slide the keyboard assembly upwards towards the battery molding - an impossible task.
To get around this, I cut these two plastic tabs located here. (
click to view)
They did not seem to have a significant structural support to the keyboard when pressing a key. I cut away the area highlighted in red. After cutting the tabs, the keyboard could be bent and lifted upwards enough for the keys to clear the top case. The keyboard could then be slid upwards towards the battery molding and out.
I placed the replacement keyboard into the top case and slid back the metal keyboard frame.
I installed the screws and covered the exposed screws with tape.
Reassembly:
When reassembling the laptop, I installed the ribbon cables in the reverse order.
The I/O cable proved the most challenging and needed a credit card to close the brown clamp. The I/O cable must fit deep into the connector. It will easily pull out even with the brown clamp in the locked position.
Final Thoughts:
For ~2 hours, 25-30$ and your penitence, your keyboard will be as good as new.
Hope this helps.
Acer TimelineX Resources:
Broo's teardown:
http://broo2.blogspot.ca/2011/07/acer-3830tg-6431-teardown.html
Acer TimelineX Notebook Review thread:
http://forum.notebookreview.com/acer/553306-acer-timelinex-3830-4830-5830-t-g-print.html
eBay store I purchased the replacement keyboard from:
http://www.ebay.ca/usr/yxf1224-2